When an engine arrives at our facility, we disassemble it, clean it, inspect all parts of the engine and perform Magnaflux and Liquid Fluorescent Penetrant and ultrasonic inspection of all engine parts. Once we have assembled the engine we test the engine for 3-5 hours to ensure the engine performs to the manufactured standards. During service prior to shipping our technicians inspect every aspect of the engine to ensure it will meet your requirements and specifications.
Process
- Complete tear-down with experienced visual inspection of all engine parts and components.
- All parts thoroughly cleaned
- Inspection of all parts and components including Magnaflux and Liquid Fluorescent Penetrant and ultrasonic inspection
- Inspection report provided to customer include photos of teardown and inspection
- Crankshafts, counterweights, connecting rods and rocker arms are re-bushed
- Engine painted Continental gold, Lycoming grey or custom colors upon request
- Assembly of the engine
- All required AD’s and Service Bulletins are complied with when applicable
- Engine Testing
- Service

Other Services
Overhaul Exchange/Ready-to-Go Engines
Zero down time, don’t wait for your engine to be overhauled or repaired. We have a large range of Textron Lycoming and Continental Aerospace Technologies Overhauled Exchange Engines ready for you to order in advance of swapping the engine.
Prop Strikes & IRANs
Trust Aerotec to handle repairing your engine to the required specifications. Our highly-trained engineers have repaired many engines over the past 23 years.
Pickup and Delivery of Engines
If you are located in New England or Eastern Canada we will most likely pickup and deliver your engine.
Engine Upgrades
Over the years we have completed many engine upgrades allowing for increased performance. They’re an excellent way to improve your aircraft, add to its value, and increase your flying pleasure.
Non-Destructive Testing (NDT)
We have a number of in house services that allows us to complete NDT of parts or components, they include Liquid Penetrant Inspection, Magnetic Particle Inspection and Ultrasonic Inspection.
Cylinder Repair or Overhaul
Either send your cylinder to Aerotec for repair/overhaul or choose from a wide variety of serviceable cylinder assemblies in stock at all times. In most cases cylinders can be built to your needs and shipped the very same day.
Accessory Overhaul and Repair
Our accessory shop can complete 500 hour inspection, repair or overhaul your engine accessories. We also have inventory of accessories in stock at all times.
Engine Testing
You are welcome to send engines to Aerotec just for testing. We will provide you with test results and recommendations on any repairs required.
Aircraft Recovery and Salvage
When mishaps or accidents happen, they are never planned or predicted.
Aircraft Relocation
We provide all of the services needed for your aircraft relocation when a flight is not possible.
Onsite Engine Inspection and Support
If you are looking for a second opinion on a engines condition or serviceability, we can provide an un-biased opinion.